Introduction to mold management software system | MOLDERP | Mold ERP
2016-03-19
Introduction to MOLDERPMOLDERP is the English translation of mold ERP. It is a management software for mold enterprises' informatization. It provides a comprehensive solution with mold manufacturing process as the core management, taking into account mold order management, design and engineering, scheduling, workshop operations, procurement, warehousing, finance, etc. The system aims to reduce mold opening costs, shorten mold opening cycles, and ensure mold opening quality. It completes the effective management of the mold production process through simple and easy-to-use operations.
MOLDERP Features
Moulds are the basic industry for products such as machinery, automobiles, electronics, communications, and home appliances. Their quality, precision, and lifespan play a very important role in the development of other industries. They have always been known as the mother of industry. However, in the general management of the mould industry, it is also generally considered to be an industry that is ruled by people, guided by masters, and difficult to institutionalize and computerize. As customers have higher and higher requirements for quality, delivery, cost, and service, how can we gain a better competitive advantage and profitability than our peers? How can we be informationized? Therefore, there is a MOLDERP management software. The MOLDERP management software manages the entire process from mould quotation, design, planning, procurement, manufacturing, trial mould, acceptance, commissioning, transfer to use, return, repair and maintenance until scrapping, solving the following management problems in the mould industry:
Mould quotation and cost analysis
When a customer asks for a quotation, how can a business unit perform cost analysis and quotation based on the sample or drawing provided by the customer? The mold analysis process generally analyzes the materials, labor, and costs of the male mold, female mold, shaft, and other parts one by one, and then adds a certain profit as the basis for the quotation. The mold quotation may not be the same as the order price. In addition, how to monitor the actual production cost of the mold in real time during the production process? Are the material costs and labor costs of each part exceeding the standard? Which processes were originally quoted too low? Repeated mold trials and repairs make it difficult to calculate the mold trial and maintenance costs.
Mold Manufacturing Scheduling
For a mold workshop, how to organize the production of dozens or even hundreds of molds at the same time? A mold has dozens of parts at least, hundreds of parts at most, and each part has several processes. How to arrange thousands or tens of thousands of process processing? When the workshop starts production, how to know the progress of the mold? Mold factories generally continue the management model of traditional mold workshops, lack of planned control, and lack of process and estimated working time guidance for key parts processing. They explain to customers and businesses based on "experience". The personal consciousness of the mold maker largely determines the manufacturing cycle of the mold. Since the processing process depends on the mold maker, rather than a clear processing plan guidance, once the mold maker lacks an overall grasp of the content of part processing, it is likely to cause missed processing or inadequate processing. In this way, rework is inevitable, which not only occupies machine tool resources but also delays the production progress of the mold.
Real-time control of mold progress
The factory management cannot grasp the production status of each mold in the mold room in time, and the workshop supervisor cannot reflect the status of the mold room in time, which often results in the need to temporarily go to the workshop to understand the progress when customers ask questions; it is difficult to track which processing units the various parts of a mold are currently distributed in, which have been completed, and which have not; it takes a lot of time to organize and fill out reports, wasting a lot of manpower and material resources.
Personnel and machine performance analysis
The performance management of personnel and machines in the mold workshop is almost blank. How can the performance of mold masters be obtained? How can the performance of each process be obtained? Since the mold industry generally operates in a similar "contractor" system, only the delivery date and completion time are taken care of, and the distribution of work in the middle is ignored, it is common that the molds that are easy to make and the molds with high unit prices are always made by the same people, or they can get high wages even if they do nothing at work. The machine utilization rate cannot be accurately statistically analyzed, and the operation time of the machine and the personnel cannot be compared.
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